An FT-IR Study on Interfacial Interactions in Ethylene Copolymers/Aluminium Laminates in Relation to Adhesion Properties

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Abstract
The effect of three different functional groups in ethylene copolymers on the adhesion with aluminium was studied. The interface in polymer/metal laminates was analyzed by FT-IR, and the adhesion mechanism for each functional group was evaluated. Laminate samples were prepared by solution casting or by hotpressing polymeric film onto the aluminium substrate. In the latter case, the interface was exposed by solvent extraction. The interfacial structures developed by the different copolymers were correlated to the mechanical strength of hotpressed laminates, which was measured by a peel test. The polymer surfaces were further characterized by contact angle measurements. Polar functional groups, carboxylic acid and butyl ester in hotpressed laminates were found to form Lewis acid/base interactions with the aluminium oxide. The strength of the interfacial interactions was correlated to the concentration and acidity/basicity of the group, the acid group being the most efficient. A silane functional group provided strong adhesion to the laminates at a much lower concentration than the polar groups. Silanols as well as Al-O-Si linkages were detected at the polymer/aluminium interface.