Crystal growth of polyethylene from dilute solution: Growth kinetics of {110} twins and diffusion‐limited growth of single crystals

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Abstract
We have studied the growth kinetics of {110} twins and single crystals of polyethylene in dilute solution of tetrachlorethylene. In terms of {110} twins, we succeeded in obtaining twins without {100} sectors, using a relatively high molecular weight fraction Mw > 104. It is confirmed that the growth is enhanced at the reentrant corner of the twins, and the enhanced growth face inclines to the {110} face because of consecutive generation of steps at the corner. These facts are strong evidence for nucleation‐controlled growth of single crystals. The growth rates and obliquity are measured at various supercoolings and concentrations. From consideration of kinetics of steps on the growth face, the following rates and velocity are independently determined from the experimental data: nucleation rate on a flat face, velocity of step propagation, and generation rate of steps at the reentrant corner. The supercooling dependence strongly supports regime II growth. The results on concentration dependence show that the velocity of steps is proportional to concentration over the whole range examined, and the nucleation rate is independent of it in the usual range and becomes proportional to it in the lower range. This concentration dependence of nucleation rate is attributed to the density of adsorbed polymer on the growth face. From this evidence, it is suggested that the rate of travel of steps is limited by volume diffusion of solute polymer, whereas the growth face is saturated with adsorbed polymer at ordinary concentrations. This contradictory situation could be explained by the hypotheses that the saturation density is rather low and that surface diffusion of adsorbed polymer is much slower than volume diffusion of solute polymer. The lower limit of the rate of folding is also determined for the first time from the velocity of step propagation. As regards the single crystals, it is found that the habit maintains a lozenge shape with sharpened points, even at very high supercooling (δT < 50°C) if the concentration is very dilute. Diffusion‐limited growth is verified for the first time at the higher supercoolings, where the growth rate is almost independent of supercooling. The growth rate becomes almost equivalent to the velocity of steps determined in the experiments with twins, and this fact will support the accuracy of the evaluation of the step velocity. The order of magnitude of the growth rate obtained agrees with the value which is calculated from the balance between the flux of solute polymer to the growth face and the rate of growth of single crystals.