A fluidized bed retort for oil sands

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Abstract
Fluid bed retorting of oil sands is a viable method of extracting oil from mined oil sands. The process is based on a direct heating concept in which one vessel is utilized for the pyrolysis and vaporization of the bitumen contained in the oil sand and for the burning of the residuals which remain with the sand.Experimental results show that a significantly upgraded liquid hydrocarbon product can be obtained. Oil yields can exceed eighty per cent of the bitumen present in the feed material. The sulfur content of the produced oil is reduced. Gas produced can have a significant heating value and contains sulfur mainly in the form of hydrogen sulfide. Refluxing of the overhead product increases liquid yields and reduces the sulfur content of the oil. Water injection and the use of enriched air has a beneficial effect on the process. Thermal efficiencies in excess of eighty per cent can be achieved without recovering the heat from the expended sand.

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