Comparison of Organic Emissions from Laboratory and Full-Scale Thermal Degradation of Sewage Sludge

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Abstract
Samples of sewage sludge burned at one fluidized-bed and three multiple-hearth incinerators were subjected to laboratory flow reactor thermal decomposition testing in both pyrolytic and oxidative atmospheres. The time/temperature conditions of the laboratory testing were established to simulate as closely as possible full-scale incineration conditions so that a direct comparison of results could be made. The laboratory test results indicated that biomass decomposition products, not toxic industrial contaminants, comprised the majority of the emissions. Benzene, toluene, ethylbenzene, acrylonitrile, and acetonitrile were consistently the most environmentally significant products of thermal degradation. Comparison of the results from this study with those obtained in field tests was complicated by an apparent loss of volatile chlorocarbons from the sludge samples received for laboratory testing. However, qualitative comparison of emission factors derived from lab and field results for those compounds observed in both studies, showed reasonably good correlation for the pyrolysis testing. Results suggested that the upper stages of multiple-hearth units may vaporize many volatile components of the sludge before they enter the combustion stages of the incinerator and thus represent a direct source of introduction of pollutants into the atmosphere.

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