Fermentation Process Monitoring through Measurements of Aerosol Release

Abstract
Fermentation involves many complex biological processes, some of which can be difficult to monitor. In this study, aerosol measurement was explored as an additional technique for monitoring a batch aerobic fermentation process using Escherichia coli strain W3110. Using this technique, a small aerosol extraction flow from the fermentor was continuously dried in‐line and analyzed with an aerosol size spectrometer and an aerosol photometer, used to measure the size‐integrated aerosol concentration. The results of the measurements demonstrated that the bacterial growth rate and the aerosol number concentration changed in a similar fashion: the effluent aerosol number concentration increased during the exponential growth phase and subsequently decreased after the bacterial cell concentration had reached a stable level. This aerosol concentration increased sharply approximately 1 h after initiation of growth. Thus, this increase in aerosol concentration suggests that the release of aerosols changes as a function of the microbial product formation activity. The products may change the rheological properties of the liquid, especially if surface‐active compounds are produced. The increase in aerosol concentration corresponds to a decrease in the values of the measured surface tension during the same time frame. Furthermore, the aerosol size spectrometer and the photometer showed similar time traces of the effluent aerosols. The size distributions of the solid residues from the fermentation broth remained relatively constant, while the concentrations changed with the phase of fermentation. As the photometer is inexpensive, it appears promising as a convenient instrument for monitoring fermentation processes.

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