SLOW FATIGUE CRACK GROWTH AND THRESHOLD BEHAVIOUR IN IMI 685

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Abstract
Abstract— Fatigue thresholds and crack growth rates up to 10−4 mm cycle −1 have been measured in β processed IMI 685. The results obtained in laboratory air for material having an aligned α microstructure and a random basketweave microstructure displayed a pronounced load ratio dependence which increased with decreasing ΔK. This sensitivity to mean load was also apparent from the threshold results determined in a vacuum of 5 ± 10−6 torr.Fractographic observations, compliance measurements, pd output and crack path replication have indicated that contacts can be made between the fracture faces at a number of points behind the crack tip during the load cycle. These contacts wedge the crack open, thus preventing the stress intensity from falling to the value associated with the minimum applied load. A critical stress intensity, Kop, has been determined which relates to the crack being fully “open” and the results are reanalysed and discussed in terms of an effective stress intensity range, ΔKeff.