Assembly line sequencing for model mix

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Abstract
This paper describes a model sequencing algorithm for model-mix assembly lines. A new formulation of the sequencing problem is proposed, the objective function of which is to minimize the overall assembly line-length for no operator interference. Lower bounds for the overall line-length are developed. Two types of work station interfaces are considered; ‘closed’, where boundaries cannot be violated, and ‘open’ where defined boundaries do not exist—adjacent operators being allowed to enter each others apparent work areas without causing any interference. A complete factorial experiment was made on five factors to determine their influence on the overall assembly line length. These are, the number of models, the model cycle time deviation, the production demand deviation for each model, the operator time deviation, and the number of stations in the assembly line. The main conclusions of this experiment are discussed and recommendations made for the selection of parameters used in the design of model-mix assembly lines. Also discussed is an approach for accommodating small changes in production demand for existing assembly lines.

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