Optimization of batch alcoholic fermentation of glucose syrup substrate

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Abstract
The quantitative effects of substrate concentration, yeast concentration, and nutrient supplementation on ethanol content, fermentation time, and ethanol productivity were investigated in a Box–Wilson central composite design experiment, consisting of five levels of each variable, High substrate concentration, up to 30° Brix, resulted in higher ethanol content (i.e., up to 15.7% w/v or 19.6% v/v) but longer fermentation time and hence lower ethanol productivity. Increasing yeast concentration, on the other hand, resulted in shorter fermentation time and higher productivity. The highest ethanol productivity of about 21 g EiOH/L h was obtained at low substrate concentration (i.e., 12° Brix), low alcohol content (i.e., 6% by weight), high yeast concentration (i.e., 4.4%), and high supplementation of yeast extract (i.e., 2.8). Productivity of this magnitude is substantially higher that that of the traditional batch fermentation of fed‐batch fermentation. It is comparable to the results of continuous fermentation but lower than those of vacuum fermentation but lower than those of vacuum fermentation. Optimal conditions for maximal ethanol productivity can be established by a multiple regression analysis technique and by plotting the contours of constant response to conform to the constraints of individual operations.