Interfacial reciprocal grafting by free radical reactions in polymer blends

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Abstract
Recent developments in the field of reactive compatibilization of polymer blends prepared by melt processing focus on the addition of low molecular weight compounds. This work deals with in situ compatibilization through the formation of graft or crosslinked copolymers at the interface. Mixtures of semicrystalline hydrocarbon polymers have been subjected to free radical reactivity, in a co‐rotating twin screw extruder (ZSK 30) in a single step. The particular system, high density polyethylene and polyamide 6, was blended in the presence of a peroxide and a reactive bifunctional monomer, maleic anhydride. Because of a combined effect, the reaction appears to occur mainly at the interface, where the resulting grafted copolymer acts as an anchor for the final stabilization of the biphasic system. Different analytical techniques, such as differential scanning calorimetry, scanning electron microscopy and tensile testing, helped in characterizing the resulting blends and confirmed the high level of interfacial grafting and the expected improvement in mechanical properties.