Dynamics of a High Speed Melter/Mixer

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Abstract
A first attempt at studying the internal dynamics of the Gelimat high shear polymer melter/mixer has been made, using slow motion photography of the inside of the fluxing chamber of the device during operation. Based upon these observations, a satisfactory mathematical model has been developed for the melting process which incorporates an energy balance and energy dissipation resulting from drag flow through a fluid bed. This model is a first step towards a more complete and rigorous theoretical treatment of the device, and allows for the prediciton of the time to melt a powdered polymer based on angular velocity of the mixing paddles, mixer geometry, polymer charge size, desired discharge temperature and the thermal properties of the polymer.

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