Abstract
The electrode reactions involved in electrochemical machining (ECM) of mild steel in were studied in a closed cell system at constant current. The cathodic reaction is found to be essentially hydrogen evolution. At the anode, in addition to the metal removal, significant amounts of oxygen are produced and the total anodic current efficiency for Fe++ plus O2 formation is about 100%. Reduction of to during ECM is caused by the chemical reaction between and Fe++. The experimental results concerning the anodic process are qualitatively explained by the presence of porous anodic oxide films.

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