Role of sulfur atoms in microwave plasma etching of silicon

Abstract
The Si etch rate in an (F2+O2) microwave plasma has been measured as a function of O2 mixing ratio at a fixed total pressure of 5.3×10−2 Pa. The etch rate significantly decreases with the mixing ratio. This etch rate decrease is due primarily to surface oxidation. When sulfur is added to the (F2+O2) plasma, the Si surface is much less oxidized and the etch rate increases by about a factor of 4. Such sulfur-containing species as S atoms react with O atoms or ions in the plasma and form O atom-containing species, such as SO2, SO+, SOF+, and SOF+2, thereby reducing the O atom and O+ ion concentrations in the plasma. As a result, the Si surface is scarcely oxidized, so that the etching reaction can easily proceed. Sulfur atoms inhibit surface oxidation and promote Si etching. Sulfur atoms contained in SF6, which is usually used in microwave plasma etching of Si, are expected to have the same role.

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