Finite-element analysis of stresses in shafts due to interference-fit hubs

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Abstract
Stress distributions in shafts due to interference-fit hubs are presented for shafts with various hub-seat features. For the calculations axisymmetric finite-element computer programmes were used. In a plain shaft there is a high local pressure just inside the hub face and a high axial tensile stress just outside it. These stresses are relieved by features, such as fillets or grooves in the shaft, arranged to give a raised or isolated hub seat and, of the two, a raised seat with a transition radius is more effective than a stress-relieving groove. Hubs fitted on either side of a groove reduce the maximum tensile stress compared with a single hub, while overhung hubs produce no significant change compared with flush hubs. Methods of fitting which promote axial constraint between the hub and shaft should be avoided since this leads to an increase in tensile stress in the shaft.

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