Inertial Separation of Ultrafine Particles Using a Condensational Growth/Virtual Impaction System

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Abstract
A system for the separation of ultrafine particles (i.e., particles smaller than 0.1 μm) has been developed and evaluated. Ultrafine particles are first grown by means of supersaturation to a size that can be easily separated in a virtual impactor. Thus, inertial separation of ultrafine particles occurs without subjecting them to a high vacuum. The condensational growth/virtual impaction system has been evaluated using monodisperse 0.05 and 0.1 μm fluorescent PSL particles, as well as polydisperse ultrafine ammonium sulfate and potassium nitrate aerosols. The generated aerosols were first drawn over a pool of warm water (50°C) where they became saturated. Subsequently, the saturated aerosol was drawn through a cooling tube (8°C) where particles grew due to supersaturation to sizes in the range 1.0–4.0 μm. By placing a virtual impactor with a theoretical 50% cutpoint of 1.4 μm downstream of the condenser, ultrafine particles were separated from the majority (i.e., 90%) of the surrounding gas. The sampling flow rate of the virtual impactor was 8 L/min and its minor-to-total flow ratio was 0.1. For these operating conditions, the particle collection efficiency of the virtual impactor averaged to about 0.9 for particle concentrations in the range 7 × 104-5 × 105 particles/cm3. Particle losses through the system were found less than 5%. Increasing the particle concentration to levels in the range 106–107 particles/cm3 resulted in a decrease in the collection efficiency of the virtual impactor to about 50–70%, presumably due to the smaller final droplet size to which the ultrafine particles grew for the available supersaturation.