Abstract
The stress of thin film tantalum silicide, titanium silicide, and tungsten silicide was measured in situ during sintering. These refractory metal silicide films were cosputtered on oxidized silicon, quartz, and sapphire substrates. The films were heated to 910 °C, annealed for 30 min, and cooled down to room temperature. Throughout the heat treatment cycle, the film stress was measured at short intervals by measuring the curvature of the film/substrate couple with a laser beam. It was demonstrated that the intrinsic stress of these silicides is negligible at 910 °C. The final room temperature stress of these silicides, after high temperature sintering, is mainly thermal stress which originates from the difference in thermal expansion coefficients between the films and the substrates. The final stress ranged from 8×108 to 2×109 Pa depending on the silicide and the substrate material. The biaxial elastic moduli were found to be 3.4×1011 Pa for TaSi2.4, 3.9×1011 Pa for TaSi1.4, and 2.2×1011 Pa for TiSi2.4. The thermal expansion coefficients were measured to be 7.1×106/°C for TaSi2.4, 6.9×106/°C for TaSi1.4 and 1.32×105/°C for TiSi2.4.