Monitoring plasma over-etching of Wafer-bonded Microstructures

Abstract
We have demonstrated that wafer-level probing of electrostatic pull-in test structures provides a means to monitor MEMS process uniformity and integrity. Test structures, which have proved to be useful in determining MEMS material properties, are used here to identify and quantify a non-uniform plasma over-etch used in the final release of silicon wafer-bonded microstructures. MEMCAD simulations confirm that the changes in test structure geometry do indeed account for the behavior seen experimentally.

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