Observation of Microscopic Nonuniformity during Overetch in Polysilicon Gate Etching

Abstract
Microscopic uniformity during overetch has been investigated for polysilicon gate etching in electron cyclotron resonance Cl2/O2 plasmas, using atomic force microscopy as well as scanning electron microscopy. As the O2 percentage was increased in Cl2/O2 plasmas, the aspect-ratio dependence of the poly-Si etch rate changed from a weak reactive-ion-etching (RIE) lag to a slightly inverse RIE lag; on the other hand, the aspect-ratio dependence of the SiO2 etch rate exhibited a strongly inverse RIE lag at high O2 percentages. As a result, the microscopic etch selectivity of poly-Si over SiO2 was considerably degraded with increasing aspect ratio, giving rise to gate oxides broken in large aspect-ratio features during overetch. These results are indicative of the transport of incoming oxygen atoms in microstructures limited by neutral shadowing.

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